The food and beverage industry, a cornerstone of the global economy, faces relentless pressure to meet consumer demands for high-quality, safe, and efficiently produced products. In this highly competitive landscape, manufacturers are increasingly turning to advanced technologies to streamline operations and enhance product quality. Pneumatic systems, with their exceptional efficiency, reliability, and ease of maintenance, have become indispensable in this quest for operational excellence.
In food processing, pneumatic products have types of application, such as cutting, moulding, shaping, mixing, baking, cooling, packaging, filling, washing, labeling, conveying.
Mixing
Pneumatic mixers are designed to handle a wide array of mixing tasks, from blending liquids and powders to homogenizing viscous materials. Their robust construction and adaptability make them suitable for both small-scale and large-scale operations. One of the standout features of pneumatic mixers is their ability to operate safely in hazardous environments. Since they do not rely on electrical components, there is no risk of sparks, making them perfect for mixing flammable or volatile substances.
Baking
In baking operations, pneumatic actuators control the movement of oven doors and trays, facilitating precise temperature and humidity management.
These actuators ensure even baking conditions, contributing to the consistent quality of baked goods and minimizing the risk of product defects.
Cooling
Pneumatic systems are used to transport baked goods to cooling areas efficiently and to provide high-velocity air flow for rapid cooling.
By accelerating the cooling process, these systems help preserve the texture and flavor of the products, ensuring they meet quality standards before packaging.
Packaging
Automatic packaging machines equipped with pneumatic grippers handle packaging materials and products, while pneumatic sealers ensure secure sealing of packages.
These systems increase packaging speed and accuracy, reduce the risk of contamination, and enhance overall packaging quality.
Filling
These machines use pneumatic pumps and valves to accurately fill containers with liquids, pastes, or powders. The precision of pneumatic filling machines ensures uniform product quantities.
Washing
Pneumatic systems are integral to CIP systems, which automate the cleaning process of equipment. Pneumatic valves and pumps control the flow of cleaning solutions and water.
These systems provide thorough, efficient cleaning with minimal manual intervention, ensuring high standards of hygiene and reducing downtime.
Labeling
Pneumatic actuators precisely position and apply labels to containers, ensuring accurate placement and adhesion.
Enhanced labeling accuracy and consistency, which is crucial for compliance and branding, are significant advantages provided by pneumatic systems.
Conveying
These systems use compressed air to transport lightweight materials like flour, sugar, and powdered ingredients. They offer a clean, dust-free solution for material handling.
Pneumatic conveyors improve production line efficiency by reducing manual handling and maintaining a clean processing environment.
Pneumatic Fittings & Tubes used in food & beverage industry
We offers a large selection of pneumatic fittings used in the food sector.
1.Composite push to connect to fittings(PTC)
PTC fittings are also called push in fittings, one touch fittings. They are-
- Ability to work in vacuum, compress air
- Hygienic design with environmentally-friendly materials, past Rohs certification
- Lightweight & Compact, save installation space
- Cost-effective; affordable price
Specifications
Applicable Fluid Type : Air, Water(No Drinking Water/Hot water)
Working Pressure Range: -14~150 PSI; -0.99~9.9Kgf/m²(‘-99~990Kpa)
Negative Pressure: -29.5 in Hg(-14PSI); -750mmHg(-750Torr)
Working Temperature Range: 23~140 ℉ (Air); 32~104 ℉ (Water); -5~60℃ (Air); 0~40℃ (Water)
Recommanded Tubings: PA11, PA12, PA6, PE, PU,FEP,PFA
Features:
- Stainless steel gripping ring
- High performance PBT & Resin brass body
- NBR U-packing; silicon free
- NPT, BSPT, BSPP, metric threads & plug-in options
- Widest range of configurations
- Round internal hex on straights allows for easy assembly in tight areas
2. All Brass Nickel Plated Push fittings
Specification
Applicable Fluid Type Air, Water(No Drinking Water),Vacuum
Working Pressure Range-14 ~225 PSI-0.99~15Bar
Working Temperature Range-4 ℉ ~160 ℉-15℃ ~71℃
Vacuum Rating to 28”Hg
Recommanded Tubings PA11, PA12, PA6, PE, PU,FEP,PFA
Features:
- Ability to work in compress air
- Hygienic design with environmentally-friendly materials, past Rohs certification
- Lightweight & Compact, save installation space
- High performance
- FKM seal for chemical and high application
3. 316L Stainless Steel Push in Fittings
Specification
Applicable Fluid Type: Air, Water,Vacuum
Working Pressure Range: -14 ~225 PSI; -0.99~ 15 Bar
Working Temperature Range: 5 ℉ ~428 ℉; -15℃ ~220℃
Vacuum Rating: to 750mmHg
Recommanded Tubings: PA11, PA12, PA6, PE, PU,PTFE,FEP
Features
- Food grade material can contact food directly
- Withstand high temperature and resistance to chemicals
- Lightweight and compact
- Smooth appearance design is easy cleaning
- Very fast delivery
4. Pneumatic Flow Control Valve
- Composite, brass and 316L stainless steel materials
- Adjustment screw available, can control the flow very well
- Control the speed of pneumatic air cylinder
- Compact size can save the installation space
- 316L stainless steel material can use for high temprature filling machine etc.
